{"id":7836,"date":"2022-11-08T10:56:19","date_gmt":"2022-11-08T09:56:19","guid":{"rendered":"https:\/\/www.servomotorsadjust.com\/?p=7836"},"modified":"2024-04-02T05:19:47","modified_gmt":"2024-04-02T03:19:47","slug":"servomotor-siemens-vibration-analysis","status":"publish","type":"post","link":"https:\/\/www.servomotorsadjust.com\/en\/servomotor-siemens-vibration-analysis\/","title":{"rendered":"SIEMENS SERVOMOTOR VIBRATION ANALYSIS"},"content":{"rendered":"<h2><span style=\"font-size: 26px;\">We are going to describe the real case of one Siemens servomotor<\/span><\/h2>\n<p>When we checked the working of the servomotor before repairing it, our engineers detected a problem in the front bearing is, can see the spectra.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-7844 size-full\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397.png\" alt=\"\" width=\"1280\" height=\"700\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397.png 1280w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397-300x164.png 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397-1024x560.png 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397-768x420.png 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397-1200x656.png 1200w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397-81x44.png 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.38.59-e1667899339397-600x328.png 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/><\/p>\n<p>In the video you can see the servomotor producing too much vibration (noise)<\/p>\n<p><iframe loading=\"lazy\" title=\"SIEMENS SERVOMOTOR VIBRATION ANALYSIS\" width=\"1200\" height=\"675\" src=\"https:\/\/www.youtube.com\/embed\/AS5mBGKeZzI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p>In pictures, you can see the spectra of the servomotor and our technician detects harmonics on the inner track, which is a clear example that the bearing has an electrical current.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-7841 size-full\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186.png\" alt=\"\" width=\"1280\" height=\"691\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186.png 1280w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186-300x162.png 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186-1024x553.png 1024w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186-768x415.png 768w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186-1200x648.png 1200w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186-81x44.png 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/Captura-de-pantalla-2022-11-07-a-las-10.43.37-e1667899368186-600x324.png 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/><\/p>\n<p>During the disassembly process and bearings analysis our technicians observed <a href=\"https:\/\/www.servomotorsadjust.com\/en\/real-case-of-two-schneider-electric-servomotors-from-the-same-company-one-of-them-with-following-error-and-the-other-one-with-vibrations\/\"><b>electrical current (fluting)<\/b><\/a>\u00a0in the front bearing, which had already been verified in our spectrums of control vibration.<\/p>\n<p>In the following images, we observe the<b>\u00a0NSK 6205 ZV<\/b>\u00a0bearing where we can see fluting, in particular. Where the damage is caused by the electrical current that makes marks on the outer and inner tracks<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-7871\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-2.png\" alt=\"\" width=\"1280\" height=\"960\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-2.png 640w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-2-300x225.png 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-2-81x61.png 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-2-600x450.png 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-7856\" src=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image.png\" alt=\"\" width=\"1280\" height=\"960\" srcset=\"https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image.png 640w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-300x225.png 300w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-81x61.png 81w, https:\/\/www.servomotorsadjust.com\/wp-content\/uploads\/2022\/11\/image-600x450.png 600w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>So the problem of electrical current passing through rolling bearings and causing damage in the contact area of balls or rollers and tracks of inner and outer rings causing pitting (a \u201cfrosted\u201d) effect deterioration causes a groove pattern in the bearing track called \u201cfluting\u201d<\/p>\n<p>Our technician decides to install one <a href=\"https:\/\/www.skf.com\/us\/products\/mrc\/hybrid-ceramic-ball-bearings\"><b>hybrid bearing<\/b><\/a> in this case. This is because in the shaft there is one gearbox installed, and it is not possible to install a shaft grounding brush in this servomotor.<\/p>\n<h3><span style=\"font-size: 24px;\"><strong>What Are Ceramic Hybrid Ball Bearings?<\/strong><\/span><\/h3>\n<p>Ceramic <a href=\"https:\/\/www.skf.com\/us\/products\/mrc\/hybrid-ceramic-ball-bearings\"><b>hybrid bearings<\/b><\/a> consist of ceramic rolling balls and an inner and outer steel track. The design and construction of these bearings are ideally suited for hybrid capacities and for preventing electrical damage. Ceramic bearings provide a level of insulation that eliminates electric arcing and fluting.<\/p>\n<h4><span style=\"font-size: 22px;\"><strong>Possible solutions:<\/strong><\/span><\/h4>\n<p>Improve the high-frequency grounding connection from the motor to the drive and from the motor to the driven equipment.<\/p>\n<ul>\n<li>One hybrid bearing on the opposite drive end of the motor.<\/li>\n<li>Two hybrid bearings on the motor.<\/li>\n<li>A shaft grounding brush across one motor bearing.<\/li>\n<li>An insulated coupling between the motor and the driven equipment.<\/li>\n<\/ul>\n<p>As anyone who ever had a bearing fail knows, durability counts.<\/p>\n<p>However, the <a href=\"https:\/\/www.servomotorsadjust.com\/en\/predictive-maintenance-with-iot-the-road-to-real-returns\/\">Internet of Things (IoT)<\/a> and Industry 4.0<span class=\"Apple-converted-space\">\u00a0<\/span>want to catapult one of the world\u2019s oldest mechanical devices into the digital future. In fact, bearings are emerging as a vital element of Industry 4.0. (Bearings analysis)<\/p>\n<p>Yet this heady mixture of digital technology is also disrupting how companies monitor, operate, and service rotating equipment; the way they sell and service products; and who they partner with and compete against.<\/p>\n<p>It\u2019s really important to know how to use technology properly, so it can help us to know why things fail.<\/p>\n<p>At Servo Motors Adjust, we offer servo motor repair services. Contact us to find out more about how we can help you.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>We are going to describe the real case of one Siemens servomotor When we checked the working of the servomotor before repairing it, our engineers detected a problem in the front bearing is, can see the spectra. In the video you can see the servomotor producing too much vibration (noise) In pictures, you can see the spectra of the servomotor and our technician detects harmonics on the inner track, which is a clear example that the bearing has an electrical current. During the disassembly process and bearings analysis our technicians observed electrical current (fluting)\u00a0in the front bearing, which had already been verified in our spectrums of control vibration. In the following images, we observe the\u00a0NSK 6205 ZV\u00a0bearing where we can see fluting, in particular. Where the damage is caused by the electrical current that makes marks on the outer and inner tracks So the problem of electrical current passing through rolling bearings and causing damage in the contact area of balls or rollers and tracks of inner and outer rings causing pitting (a \u201cfrosted\u201d) effect deterioration causes a groove pattern in the bearing track called \u201cfluting\u201d Our technician decides to install one hybrid bearing in this case. This is because&#8230;<\/p>\n","protected":false},"author":3,"featured_media":7859,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[70],"tags":[],"class_list":["post-7836","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-predictive-maintenance-with-iot"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v19.1 (Yoast SEO v23.9) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>SIEMENS SERVOMOTOR VIBRATION ANALYSIS<\/title>\n<meta name=\"description\" content=\"Vibration to Siemens servomotor our technician detects harmonics on the inner track is clear example that the bearing has electrical current.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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