{"id":4949,"date":"2024-01-27T12:21:03","date_gmt":"2024-01-27T11:21:03","guid":{"rendered":"https:\/\/www.servomotorsadjust.com\/resolver\/"},"modified":"2024-02-05T05:26:23","modified_gmt":"2024-02-05T04:26:23","slug":"resolver","status":"publish","type":"post","link":"https:\/\/www.servomotorsadjust.com\/en\/resolver\/","title":{"rendered":"What is a resolver and how does it work?"},"content":{"rendered":"<section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><h2>What is a resolver?<\/h2>\n<p><strong>A resolver is an analog rotary position sensor, which can regulate speed, position or torque<\/strong><span style=\"font-weight: 400;\"> through digital impulses. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">The resolver consists of a stationary part called a stator and a rotating part called a rotor, which is mounted on the motor shaft.<\/span><\/p>\n<h2>How does a resolver work?<\/h2>\n<p><span style=\"font-weight: 400;\">The primary stator winding is connected to a high-frequency sinusoidal signal. This signal is transmitted to the rotor winding because the primary stator winding and the rotor winding act together as a transformer. Furthermore, we can also call the rotor winding the reference winding.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\">[vc_single_image image=&#8221;4865&#8243; img_size=&#8221;full&#8221;]<\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><p><span style=\"font-weight: 400;\">The pulsating alternating magnetic field of the rotor winding now induces an alternating voltage in the sine and cosine measurement windings. Their amplitudes, however, depend on the angular position of the rotor.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If the rotor winding and the measurement winding are parallel to each other, the magnetic rotor\u2019s field passes completely through the measurement coil and therefore the induced voltage is maximum.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\">[vc_single_image image=&#8221;4862&#8243; img_size=&#8221;full&#8221;]<\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><p><span style=\"font-weight: 400;\">However, if the rotor winding and the measurement winding are at right angles to each other, no voltage will be produced.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There are 1, 2, 3, 4, etc. speed resolvers. That is to say, 1 speed is 360 electrical degrees of a mechanical turn: <\/span><\/p>\n<p><span style=\"font-weight: 400;\">For a 1-speed resolver, 360 electrical degrees will be 360 \u200b\u200bmechanical degrees. For a 2-speed resolver, 360 electrical degrees will be 180 mechanical degrees. This ratio of mechanical and electrical degrees will be the same for 3, 4 or 5 speeds, etc.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A resolver is made up of the following wiring with its corresponding function: <\/span><\/p>\n<ul>\n<li>Excitation: +exc \/ -exc<\/li>\n<li>Cosine: +cos \/-cos<\/li>\n<li>Sine: +sen \/ -sen<\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">It is important to compare the transformation ratio, the input voltage and the current consumption with the specifications of your control unit. Higher current consumption implies less sensitivity to electromagnetic interference.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The control unit that is used in a certain brand of servomotor is not necessarily compatible with any kind of resolver.<\/span><\/p>\n<h3><b>The main applications of resolvers can be:<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">Resolvers are used in servomotors in different industrial sectors (robotics, automotive, packaging, food and beverage, etc &#8230;) in which electrically powered machines are used for defined processes. Since they are robust and reliable feedback systems that precisely control a servomotor\u2019s speed.<\/span><\/p>\n<h3><b>Some of the advantages of using a resolver are:<\/b><\/h3>\n<ul>\n<li><span style=\"font-weight: 400;\">The resolver itself does not contain electronic components and therefore can withstand hot temperatures as high as 175\u00b0C and cold temperatures as low as -55\u00b0C<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">A resolver is the ideal reliable feedback device for use in adverse environmental conditions, since there is no electrical or mechanical connection between the rotor and the stator.<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\">The resolver rotor is mounted directly on the motor shaft, giving a robust measurement system for speed and position signals. <\/span><\/li>\n<li><span style=\"font-weight: 400;\">It can also reach a speed of 90,000 rpm.<\/span><\/li>\n<li><span style=\"font-weight: 400;\">The resolvers are not susceptible to dirt, oil or hot environments since the electronic circuits are in other devices. Devices like <a href=\"https:\/\/www.servomotorsadjust.com\/en\/absolute-encoder-incremental-encoder\/\">encoders<\/a> are more susceptible to these conditions. Therefore, resolvers have been the feedback device of choice for many manufacturers.<\/span><\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\">[vc_single_image image=&#8221;4868&#8243; img_size=&#8221;full&#8221;]<div class=\"last-paragraph-no-margin\"><p><span style=\"font-weight: 400;\">Main problems of resolvers: Short circuit of the excitation coil or the output signal coils.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><h4><b>Possible errors that may appear:<\/b><\/h4>\n<ol>\n<li><span style=\"font-weight: 400;\">Do the frequency, input voltage, transformation ratio and current consumption values \u200b\u200bof the resolver match the predefined values \u200b\u200bin the control unit?<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Is the wiring between the resolver and the control unit correct?<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Are the rotor and stator of the resolver properly aligned?<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Are there electromagnetic interferences (electric motor brake, long control cables in a room full of motors)?<\/span><\/li>\n<\/ol>\n<h4><strong><b>Solution:<\/b>\u00a0<\/strong><\/h4>\n<ol>\n<li><span style=\"font-weight: 400;\">Twist the wires (input voltage, sine, cosine)<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Shield the cables<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Disrupt the magnetic flux using a non-magnetic resolver<\/span><\/li>\n<li><span style=\"font-weight: 400;\">It is important to know if the mechanics of a standard resolver is not compatible with the motor used or if the electrical characteristics do not match the control unit. It is necessary to know the control unit\u2019s technical sheet to identify the type of resolver that is needed.<\/span><\/li>\n<\/ol>\n<\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"What is a resolver? A resolver is an analog rotary position sensor, which can regulate speed, position or torque through digital impulses. The resolver consists of a stationary part called a stator and a rotating part called a rotor, which is mounted on the motor shaft. How does a resolver work? The primary stator winding is connected to a high-frequency sinusoidal signal. This signal is transmitted to the rotor winding because the primary stator winding and the rotor winding act together as a transformer. Furthermore, we can also call the rotor winding the reference winding. [vc_single_image image=\"4865\" img_size=\"full\"]The pulsating alternating magnetic field of the rotor winding now induces an alternating voltage in the sine and cosine measurement windings. Their amplitudes, however, depend on the angular position of the rotor. If the rotor winding and the measurement winding are parallel to each other, the magnetic rotor\u2019s field passes completely through the measurement coil and therefore the induced voltage is maximum. [vc_single_image image=\"4862\" img_size=\"full\"]However, if the rotor winding and the measurement winding are at right angles to each other, no voltage will be produced. There are 1, 2, 3, 4, etc. speed resolvers. That is to say, 1 speed is 360 electrical...","protected":false},"author":3,"featured_media":4867,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[51],"tags":[66],"class_list":["post-4949","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-resolver-en","tag-resolver-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v19.1 (Yoast SEO v23.9) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is a motor resolver and how does it work? 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